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Reverse osmosis (RO) systems are a key technology used for water purification in many industrial and commercial applications. Regular maintenance is important to ensure the long-term stable operation and efficient performance of the RO system. Below are some key points for RO system maintenance:
Filter Replacement: Mechanical filters (such as sand filters, activated carbon filters, multi-media filters, etc.) in the pre-treatment stage should be replaced or cleaned regularly to remove suspended particles and organics and to prevent these impurities from entering the RO membrane.
Softening treatment: If the feed water contains high hardness, the softening resin needs to be checked and regenerated regularly to reduce the content of calcium and magnesium ions.
Chemical pre-treatment: coagulants, flocculants, biocides, etc. are added as needed to remove suspended matter, microorganisms and other contaminants.
Regular cleaning: according to the degree of membrane contamination and system performance, regular physical cleaning (such as backwashing) and chemical cleaning (such as acid washing, alkaline washing). Cleaning frequency depends on the water quality and system operating conditions.
Cleaning agent selection: Select the appropriate cleaning agent, e.g. acidic cleaning agent (e.g. citric acid) for removal of inorganic scaling, and alkaline cleaning agent (e.g. NaOH) for removal of organic matter and biofilm.
Cleaning procedures: Follow the manufacturer's recommended cleaning procedures to ensure cleaning effectiveness.
Scale inhibitors: Regularly check and adjust the dosage of scale inhibitors to ensure that they are within the appropriate concentration range to prevent scaling on the membrane surface.
Biocides: If there is a risk of microbiological contamination in the system, regularly dose biocides and monitor biological contamination indicators.
pH Adjustment: Adjust the pH of the influent water as required to optimise membrane performance and extend its life.
Water production and desalination rate: Regularly monitor the water production and desalination rate of the RO system to ensure that the system is in optimal working condition.
Pressure Monitoring: Monitor influent pressure, concentrate pressure and produced water pressure. Abnormal pressure changes may indicate membrane contamination or clogging.
Conductivity: Produced water conductivity is monitored to assess the desalination performance of the membrane.
Flow meters and pressure gauges: Calibrate flow meters and pressure gauges on a regular basis to ensure the accuracy of measurement data.
Leakage check: Regularly check the system components (e.g. pipes, joints, pumps, valves, etc.) for leakage.
Pumps and motors: check the running status of pumps and motors to ensure good lubrication and no abnormal noise.
Instrument and control system: check whether the instrument readings are normal and whether the control system is running normally.
O-rings and seals: Check and replace O-rings and seals regularly to prevent leakage.
Membrane element: Replace the membrane element at the right time according to the service life and performance of the membrane.
Filter cartridge: Replace the filter cartridge regularly to ensure the filtration effect.
Maintenance records: Record each maintenance activity in detail, including cleaning, replacing parts, adjusting chemicals, etc.
Performance report: Prepare system performance report regularly, analyse the data and discover potential problems in time.
Operator Training: Ensure that operators receive appropriate training and are familiar with system operation and maintenance procedures.
Safety Awareness: Enhance operator safety awareness and ensure that safety procedures are followed during maintenance.